Range Skewers

Skewering machines for home made looking products

Tradition Carrousel

DESCRIPTION
Machine composed of a rotating plate on which are placed 6 removable molds with 4 to 6 shapes. Many ingredients can be used such as meat, fish, vegetables, fruits and other processed products. The ingredients are prepared, potentially cut and then manually positioned in a tailored shape.
With each rotation of 60 ¬į of the tray, the machine engages the skewers of a mold, while the operators fill the others.

The shape study is personalized: it is specific to your product / machine.

ADVANTAGES
The Kebabs made are identical to the handmade kebabs.
The kebab’s handle is not stained by marinades, thanks to an automatic horizontal skewering.
Easy disassembly and cleaning.
High speed to change molds without tools which allows to switch from one type of kebab or marinade to another very quickly.
Large configuration diversity: Gunshaped or round skewers, automatic or manual selection.
The machine is easy to clean and takes into account the constraints of the food industry (EHEDG member).
A touch screen makes the communication easier between the operator and the machine. The touch screen display includes a self-diagnostic system.
Adjustable speed.

TECHNICAL FEATURES
Maximum production rate of the machine: 800 cycles/hour.
One cycle corresponds to the passage of one mold in front of the skewering unit that allows simultaneously the production of 4 to 6 kebabs.
The quantity of shapes / mold depends on the size and complexity of the kebab to produce.

Power: electrical control and pneumatic power
Materials: stainless steel and polymers

This material is in conformity with the following directives and bills:
Food contact: EC1935/2004
Good manufacturing practice: EC2023/2006
Machines: EC2006/42
CEM: EC 2004/108

Video on YouTube

Situated near Saint-Etienne (Loire ‚Äď France), Emsens has been designing and manufacturing machines for the food industry. Equipped with its own technical department, Emsens has the know-how to create machines able to answer to all the requests of its customer. The range of machines developped by Emsens specialized technicians includes : Skewering kebab machines (home-made looking, square or rectangular, manual or automatic skewering), cubing and dicing machines (bacon stripes, stamps, matches), osso buco cutting machine, automatic tray dispensers or even binding salami machines.

Range Skewers

Skewering machines for home made looking products

Single skewering machine Tradition

DESCRIPTION
Machine which allows the introduction and skewering of various ingredients.
It is possible to skewer a wide range of ingredients including meat, fish, vegetables, fruits and all the other processed products.
Ingredients are prepared, cut and introduced manually into a mould especially designed for the kebab to be produced.

ADVANTAGES
The kebabs produced have a home-made looking.
Adjustable speed.
Working station to optimize the movements and moving of the operators.
The machine is easy to clean and takes into account the constraints of the food industry.
A touch screen makes the communication easier between the operator and the machine. The screen includes a self-diagnostic system displaying a picture of the faulty component for example.

TECHNICAL FEATURES
Maximum production rate of the machine: 1 200 cycles/hour that is to say 1 200 kebabs/hour. The quantity of staff working on the machine defines the length of the ingredients introduction area. This length may vary according to the complexity of the kebab to be produced and the quantity of ingredients.
Autonomy: about 4 hours (the hopper countains about 5 000 skewers)

Power: electrical control and pneumatic power
Materials: stainless steel and polymers

This material is in conformity with the following directives and bills :
Food contact: EC1935/2004
Good manufacturing practice: EC2023/2006
Machines: EC2006/42
CEM: EC 2004/108

 

Situated near Saint-Etienne (Loire ‚Äď France), Emsens has been designing and manufacturing machines for the food industry. Equipped with its own technical department, Emsens has the know-how to create machines able to answer to all the requests of its customer. The range of machines developped by Emsens specialized technicians includes : Skewering kebab machines (home-made looking, square or rectangular, manual or automatic skewering), cubing and dicing machines (bacon stripes, stamps, matches), osso buco cutting machine, automatic tray dispensers or even binding salami machines.

Range Skewers

Skewering machines for home made looking products

Tradition Evolution

DESCRIPTION
Machine which allows the introduction and skewering of various ingredients.
It is possible to skewer a wide range of ingredients including meat, fish, vegetables, fruits and all the other processed products.
Ingredients are prepared, cut and introduced manually into a mould especially designed for the kebab to be produced.

ADVANTAGES
The kebabs produced have a home-made looking.
Adjustable speed.
Working station to optimize the movements and moving of the operators.
The ejection device of the kebabs is patented, it is soft and allows the production of fragile products.
This machine is designed for very high productivities. Thanks to its flexibility, it is possible to skewer different kinds of kebabs simultaneously.
This machine answers to complex projects and requiring top production rates with a high flexibility.
The TRADITION EVOLUTION machine is a basic concept, each project is based on a new study answering exactly to the requests of the customer.
The machine is easy to clean and takes into account the constraints of the food industry.

A touch screen makes the communication easier between the operator and the machine. The screen includes a self-diagnostic system displaying a picture of the faulty component for example.

TECHNICAL FEATURES
Maximum production rate of the machine: 1 000 cycles/hour that is to say 7 000 kebabs/hour with 1 skewering head and 14 000 kebabs/hour with 2 sekwering heads.
The quantity of staff working on the machine defines the length of the ingredients introduction area. This length may vary according to the complexity of the kebab to be produced and the quantity of ingredients.
Autonomy: about 40 minutes (the hopper countains about 10 000 skewers)

Power: electrical control and pneumatic power
Materials: stainless steel and polymers

This material is in conformity with the following directives and bills :
Food contact: EC1935/2004
Good manufacturing practice: EC2023/2006
Machines: EC2006/42
CEM: EC 2004/108

Situated near Saint-Etienne (Loire ‚Äď France), Emsens has been designing and manufacturing machines for the food industry. Equipped with its own technical department, Emsens has the know-how to create machines able to answer to all the requests of its customer. The range of machines developped by Emsens specialized technicians includes : Skewering kebab machines (home-made looking, square or rectangular, manual or automatic skewering), cubing and dicing machines (bacon stripes, stamps, matches), osso buco cutting machine, automatic tray dispensers or even binding salami machines.

Range Skewers

Skewering machines for home made looking products

Double skewering machine Tradition

DESCRIPTION
Machine which allows the introduction and skewering of various ingredients.
It is possible to skewer a wide range of ingredients including meat, fish, vegetables, fruits and all the other processed products.
Ingredients are prepared, cut and introduced manually into a mould especially designed for the kebab to be produced.

ADVANTAGES
The kebabs produced have a home-made looking.
Adjustable speed.
Working station to optimize the movements and moving of the operators.
The machine is easy to clean and takes into account the constraints of the food industry.
A touch screen makes the communication easier between the operator and the machine. The screen includes a self-diagnostic system displaying a picture of the faulty component for example.

TECHNICAL FEATURES
Maximum production rate of the machine : 1200 cycles/hour that is to say 2400 kebabs/hour.
The quantity of staff working on the machine defines the length of the ingredients introduction area. This length may vary according to the complexity of the kebab to be produced and the quantity of ingredients.
Autonomy : about 2 hours (the hopper countains about 5000 skewers)

Power : electrical control and pneumatic power
Materials : stainless steel and polymers

This material is in conformity with the following directives and bills :
Food contact : EC1935/2004
Good manufacturing practice : EC2023/2006
Machines : EC2006/42
CEM : EC 2004/108

Situated near Saint-Etienne (Loire ‚Äď France), Emsens has been designing and manufacturing machines for the food industry. Equipped with its own technical department, Emsens has the know-how to create machines able to answer to all the requests of its customer. The range of machines developped by Emsens specialized technicians includes : Skewering kebab machines (home-made looking, square or rectangular, manual or automatic skewering), cubing and dicing machines (bacon stripes, stamps, matches), osso buco cutting machine, automatic tray dispensers or even binding salami machines.

Range Skewers

Tradition for vertical skewers

Tradition machine for vertical skewers with automatic loading

DESCRIPTION
Machine which allows to skewer ingredients onto skewers previously positioned onto a belt. It is possible to skewer many ingredients such as meat, fish, vegetables, fruits and any other processed product.
Ingredients are prepared and cut, they are introduced manually onto the skewers.
The introduction of round skewers is automatic. Manual systems can be studied for other skewers (stainless steel skewers, flat skewers, gun-shaped skewers….).

ADVANTAGES
The kebabs produced have a home-made looking.
The flexibility of the machine allows the production of a wide range of products.
Adjustable speed.
Working station to optimize the movements and moving of the operators.

TECHNICAL FEATURES
The machine is easy to clean and takes into account the constraints of the food industry.

Power : electrical control, pneumatic and electrical power
Materials : stainless steel and polymers

This material is in conformity with the following directives and bills :
Food contact : EC1935/2004
Good manufacturing practice : EC2023/2006
Machines : EC2006/42
CEM : EC 2004/108

Video on YouTube

Situated near Saint-Etienne (Loire ‚Äď France), Emsens has been designing and manufacturing machines for the food industry. Equipped with its own technical department, Emsens has the know-how to create machines able to answer to all the requests of its customer. The range of machines developped by Emsens specialized technicians includes : Skewering kebab machines (home-made looking, square or rectangular, manual or automatic skewering), cubing and dicing machines (bacon stripes, stamps, matches), osso buco cutting machine, automatic tray dispensers or even binding salami machines.

Range Skewers

Tradition for vertical skewers

Tradition for vertical skewers

DESCRIPTION
Machine which allows to skewer ingredients onto skewers previously positioned onto a belt. It is possible to skewer many ingredients such as meat, fish, vegetables, fruits and any other processed product. Ingredients are prepared and cut, they are introduced manually onto the skewers. The introduction of round skewers is automatic. Manual systems can be studied for other skewers (stainless steel skewers, flat skewers, gun-shaped skewers….).

ADVANTAGES
The kebabs produced have a home-made looking. The flexibility of the machine allows the production of a wide range of products. Adjustable speed. Working station to optimize the movements and moving of the operators. The machine is easy to clean and takes into account the constraints of the food industry.

TECHNICAL FEATURES
Power : electrical control, pneumatic and electrical power
Materials : stainless steel and polymers

This material is in conformity with the following directives and bills :
Food contact : EC1935/2004
Good manufacturing practice : EC2023/2006
Machines : EC2006/42
CEM : EC 2004/108

Situated near Saint-Etienne (Loire ‚Äď France), Emsens has been designing and manufacturing machines for the food industry. Equipped with its own technical department, Emsens has the know-how to create machines able to answer to all the requests of its customer. The range of machines developped by Emsens specialized technicians includes : Skewering kebab machines (home-made looking, square or rectangular, manual or automatic skewering), cubing and dicing machines (bacon stripes, stamps, matches), osso buco cutting machine, automatic tray dispensers or even binding salami machines.

Range Skewers

Square / Rectangular

ESA01

DESCRIPTION :
Semi-automatic machine for the production of square or rectangular kebabs.
Manual introduction of the skewers into the skewer tube assembly. Automatic skewering.
Cutting is manual with a specific knife.

ADVANTAGES :
Easy to use.
Easy to move (machine with castors).
Easy to clean as designed to take into account the food industry constraints.
Possibility to produce various sizes of kebabs (fast change).

STANDARD VERSIONS :
23mm section kebab    Ingredient length : 180mm     Weight : 100g aprox.
27mm section kebab    Ingredient length : 180mm    Weight : 130g aprox.
31mm section kebab    Ingredient length : 180mm    Weight : 170g aprox.

TECHNICAL FEATURES :
Productivity : about 40kg/h per person with one skewer tube assembly and one mould.
2 to 3 people can produce up to 200 kg / hour with several skewer tube assemblies and moulds.
Space on floor : 450 x 450mm

Power : pneumatic
Materials : stainless steel and polymers.

This material is in conformity with the following directives and bills :
Food contact : EC1935/2004
Good manufacturing practice : EC2023/2006
Machines : EC2006/42
CEM : EC 2004/108

Watch now on YouTube

Situated near Saint-Etienne (Loire ‚Äď France), Emsens has been designing and manufacturing machines for the food industry. Equipped with its own technical department, Emsens has the know-how to create machines able to answer to all the requests of its customer. The range of machines developped by Emsens specialized technicians includes : Skewering kebab machines (home-made looking, square or rectangular, manual or automatic skewering), cubing and dicing machines (bacon stripes, stamps, matches), osso buco cutting machine, automatic tray dispensers or even binding salami machines.

Range Skewers

Square / Rectangular

EAB01

DESCRIPTION :
Automatic machine including mould pressing for the production of square kebabs.
Skewering and cutting are automatic.
Joining an automatic skewer loader KAP optimizes the productivity and reduces the labor force.

ADVANTAGES :
The pressing of the mould makes its introduction easier, it optimizes its filling and reduces the weight differences between the kebabs.
Easy to clean taking into account the food industry constraints.
Working station to optimize the movements and moving of the operators.
A touch screen makes the communication easier between the operator and the machine. The screen includes a self-diagnostic system displaying a picture of the faulty component for example.

TECHNICAL FEATURES :
Cycle time of the machine : 20 seconds
Real productivity : 120 cycles/hour or about 1100 kg /hour for kebabs of 100gr
The productivity depends on the quantity of staff, the organization of the line, the tools and the technical features of the kebabs to be produced.
Standard versions :
Kebab of section of 23mm    Length of the ingredients : 180mm     Weight : about 100g
Kebab of section 27mm    Length of the ingredients : 180mm    Weight : about 130g
Power : electrical control and pneumatic power
Materials : stainless steel and polymers
This material is in conformity with the following directives and bills :
Food contact : EC1935/2004
Good manufacturing practice : EC2023/2006
Machines : EC2006/42
CEM : EC 2004/108

Situated near Saint-Etienne (Loire ‚Äď France), Emsens has been designing and manufacturing machines for the food industry. Equipped with its own technical department, Emsens has the know-how to create machines able to answer to all the requests of its customer. The range of machines developped by Emsens specialized technicians includes : Skewering kebab machines (home-made looking, square or rectangular, manual or automatic skewering), cubing and dicing machines (bacon stripes, stamps, matches), osso buco cutting machine, automatic tray dispensers or even binding salami machines.

Range Skewers

Square / Rectangular

ELB01

DESCRIPTION :
Automatic machine including mould pressing for the production of square and rectangular kebabs.
Skewering and cutting are automatic.
Joining an automatic skewer loader KAP optimizes the productivity and reduces the labor force.

ADVANTAGES :
The pressing of the mould makes its introduction easier, it optimizes its filling and reduces the weight differences between the kebabs.
Easy to clean taking into account the food industry constraints.
Working station to optimize the movements and moving of the operators.
A touch screen makes the communication easier between the operator and the machine. The screen includes a self-diagnostic system displaying a picture of the faulty component for example.

TECHNICAL FEATURES :
Cycle time of the machine : 20 seconds
Real productivity : 120 cycles/hour or about 1400 kg /hour for kebabs of 100gr
The productivity depends on the quantity of staff, the organization of the line, the tools and the technical features of the kebabs to be produced.
Standard versions :
Kebab of section of 23mm    Length of the ingredients : 180mm     Weight : about 100g
Kebab of section 27mm    Length of the ingredients : 180mm    Weight : about 130g
Power : electrical control and pneumatic power
Materials : stainless steel and polymers
This material is in conformity with the following directives and bills :
Food contact : EC1935/2004
Good manufacturing practice : EC2023/2006
Machines : EC2006/42
CEM : EC 2004/108

Situated near Saint-Etienne (Loire ‚Äď France), Emsens has been designing and manufacturing machines for the food industry. Equipped with its own technical department, Emsens has the know-how to create machines able to answer to all the requests of its customer. The range of machines developped by Emsens specialized technicians includes : Skewering kebab machines (home-made looking, square or rectangular, manual or automatic skewering), cubing and dicing machines (bacon stripes, stamps, matches), osso buco cutting machine, automatic tray dispensers or even binding salami machines.

Range Skewers

Square / Rectangular

ELB01/EAB01 and KAP

DESCRIPTION:
The line includes : preparation stations in line and of various lengths according to the quantity of staff filling the moulds. Each operator introduces one or various layers of ingredients. The last operator controls the filling of the mould and possibly its weight (it is possible to have a station equipped with a scale at the end of the line).
The machine KAP allows to introduce automatically the skewers into the skewer tube assemblies before positionning it onto a mould full of meat with its lid.
The mould + its lid + the skewer tube assembly are transferred thanks to a roller conveyor and a tilt/lift device to the loading station of the machines EAB01 and ELB01.
At the end of the cycle, the operator takes the mould to the demoulding station and put the empty skewer tube assembly and the lid of the moulds next to the machine.
Kebabs are taken out of the moulds, the emptied moulds are then put onto roller conveyors in order to be sent back to the preparation stations.

Skewering kebab line “High Productivity”

ADVANTAGES:
EMSENS production lines are easy to clean because of their design which takes into account the constraints of the food industry.
EMSENS productions lines are optimized as regards the ergonomy of the working station in order to reduce the repetitive gestures and movements of the operators.
EMSENS design motorized conveyors including modular belts with the possibility to incline the moulds when filling them or pressing them….
We are also offering roller conveyors with no motor, in this case, the moulds must be pushed by hand or take advantage of the tilt elements.

TECHNICAL FEATURES:
The productivity depends on the quantity of staff, the organization of the line, the tools and the technical features of the kebabs to be produced.
This material is in conformity with the following directives and bills :
Food contact : EC1935/2004
Good manufacturing practice : EC2023/2006
Machines : EC2006/42
CEM : EC 2004/108

Watch now on YouTube

Situated near Saint-Etienne (Loire ‚Äď France), Emsens has been designing and manufacturing machines for the food industry. Equipped with its own technical department, Emsens has the know-how to create machines able to answer to all the requests of its customer. The range of machines developped by Emsens specialized technicians includes : Skewering kebab machines (home-made looking, square or rectangular, manual or automatic skewering), cubing and dicing machines (bacon stripes, stamps, matches), osso buco cutting machine, automatic tray dispensers or even binding salami machines.