Range Skewers

Square / Rectangular

machine KAP

KAP

DESCRIPTION :
Automatic machine to load the skewers automatically into the skewer tube assembly. This machine allow to save 1 or 2 people on a production line.
The KAP can be joined to the following skewering machines : EAB01, ELB01, EABS, EABSE, EABK, EAB2S, EAB2SE, EAB2K…

Skewering Kebab Line “High Productivity”

ADVANTAGES :
Working station to optimize the movements and moving of the operators.

The productivity of the machine is optimized to follow the production of the kebabs on EMSENS skewering and cutting machines (EAB01, ELB01 and the whole range).
Minimum space on floor.

A touch screen makes the communication easier between the operator and the machine. The screen includes a self-diagnostic system displaying a picture of the faulty component for example.

TECHNICAL FEATURES :
Cycle time of the machine¬†: 20 seconds (¬Ī2 sec according to the section of the kebabs)
Autonomy : about 45min (10000 skewers fit in the hopper)

Power : electrical control and pneumatic power
Materials : stainless steel and polymers
This material is in conformity with the following directives and bills :
Food contact : EC1935/2004
Good manufacturing practice : EC2023/2006
Machines : EC2006/42
CEM : EC 2004/108

Situated near Saint-Etienne (Loire ‚Äď France), Emsens has been designing and manufacturing machines for the food industry. Equipped with its own technical department, Emsens has the know-how to create machines able to answer to all the requests of its customer. The range of machines developped by Emsens specialized technicians includes : Skewering kebab machines (home-made looking, square or rectangular, manual or automatic skewering), cubing and dicing machines (bacon stripes, stamps, matches), osso buco cutting machine, automatic tray dispensers or even binding salami machines.

Range Skewers

Square / Rectangular

machine ELB01

brochette RECTANGULAIRE (volaille)

Ligne ELB01 (2) 600x400

ELB01

DESCRIPTION :
Automatic machine including mould pressing for the production of square and rectangular kebabs.
Skewering and cutting are automatic.
Joining an automatic skewer loader KAP optimizes the productivity and reduces the labor force.

ADVANTAGES :
The pressing of the mould makes its introduction easier, it optimizes its filling and reduces the weight differences between the kebabs.
Easy to clean taking into account the food industry constraints.
Working station to optimize the movements and moving of the operators.

A touch screen makes the communication easier between the operator and the machine. The screen includes a self-diagnostic system displaying a picture of the faulty component for example.

 

TECHNICAL FEATURES :
Cycle time of the machine : 20 seconds
Real productivity : 120 cycles/hour or about 1400 kg /hour for kebabs of 100gr
The productivity depends on the quantity of staff, the organization of the line, the tools and the technical features of the kebabs to be produced.
Standard versions :
Kebab of section of 23mm    Length of the ingredients : 180mm     Weight : about 100g
Kebab of section 27mm    Length of the ingredients : 180mm    Weight : about 130g
Power : electrical control and pneumatic power
Materials : stainless steel and polymers
This material is in conformity with the following directives and bills :
Food contact : EC1935/2004
Good manufacturing practice : EC2023/2006
Machines : EC2006/42
CEM : EC 2004/108

Situated near Saint-Etienne (Loire ‚Äď France), Emsens has been designing and manufacturing machines for the food industry. Equipped with its own technical department, Emsens has the know-how to create machines able to answer to all the requests of its customer. The range of machines developped by Emsens specialized technicians includes : Skewering kebab machines (home-made looking, square or rectangular, manual or automatic skewering), cubing and dicing machines (bacon stripes, stamps, matches), osso buco cutting machine, automatic tray dispensers or even binding salami machines.

Range Skewers

Square / Rectangular

machine EAB01 (1)

brochette CARRE (boeufok)

brochette CARRE saumon dans moule

EAB01

DESCRIPTION :
Automatic machine including mould pressing for the production of square kebabs.
Skewering and cutting are automatic.
Joining an automatic skewer loader KAP optimizes the productivity and reduces the labor force.

ADVANTAGES :
The pressing of the mould makes its introduction easier, it optimizes its filling and reduces the weight differences between the kebabs.
Easy to clean taking into account the food industry constraints.
Working station to optimize the movements and moving of the operators.

A touch screen makes the communication easier between the operator and the machine. The screen includes a self-diagnostic system displaying a picture of the faulty component for example.

 

TECHNICAL FEATURES :
Cycle time of the machine : 20 seconds
Real productivity : 120 cycles/hour or about 1100 kg /hour for kebabs of 100gr
The productivity depends on the quantity of staff, the organization of the line, the tools and the technical features of the kebabs to be produced.
Standard versions :
Kebab of section of 23mm    Length of the ingredients : 180mm     Weight : about 100g
Kebab of section 27mm    Length of the ingredients : 180mm    Weight : about 130g
Power : electrical control and pneumatic power
Materials : stainless steel and polymers
This material is in conformity with the following directives and bills :
Food contact : EC1935/2004
Good manufacturing practice : EC2023/2006
Machines : EC2006/42
CEM : EC 2004/108

Situated near Saint-Etienne (Loire ‚Äď France), Emsens has been designing and manufacturing machines for the food industry. Equipped with its own technical department, Emsens has the know-how to create machines able to answer to all the requests of its customer. The range of machines developped by Emsens specialized technicians includes : Skewering kebab machines (home-made looking, square or rectangular, manual or automatic skewering), cubing and dicing machines (bacon stripes, stamps, matches), osso buco cutting machine, automatic tray dispensers or even binding salami machines.

Range Skewers

Square / Rectangular

Ligne ELB01 (2) 600x400

Ligne ELB01 600x400

machine EAB01+KAP (2)

ELB01/EAB01 and KAP

DESCRIPTION :
The line includes : preparation stations in line and of various lengths according to the quantity of staff filling the moulds. Each operator introduces one or various layers of ingredients. The last operator controls the filling of the mould and possibly its weight (it is possible to have a station equipped with a scale at the end of the line).
The machine KAP allows to introduce automatically the skewers into the skewer tube assemblies before positionning it onto a mould full of meat with its lid.
The mould + its lid + the skewer tube assembly are transferred thanks to a roller conveyor and a tilt/lift device to the loading station of the machines EAB01 and ELB01.
At the end of the cycle, the operator takes the mould to the demoulding station and put the empty skewer tube assembly and the lid of the moulds next to the machine.
Kebabs are taken out of the moulds, the emptied moulds are then put onto roller conveyors in order to be sent back to the preparation stations.

Skewering kebab line “High Productivity”

ADVANTAGES :
EMSENS production lines are easy to clean because of their design which takes into account the constraints of the food industry.
EMSENS productions lines are optimized as regards the ergonomy of the working station in order to reduce the repetitive gestures and movements of the operators.
EMSENS design motorized conveyors including modular belts with the possibility to incline the moulds when filling them or pressing them….
We are also offering roller conveyors with no motor, in this case, the moulds must be pushed by hand or take advantage of the tilt elements.

 

TECHNICAL FEATURES :
The productivity depends on the quantity of staff, the organization of the line, the tools and the technical features of the kebabs to be produced.
This material is in conformity with the following directives and bills :
Food contact : EC1935/2004
Good manufacturing practice : EC2023/2006
Machines : EC2006/42
CEM : EC 2004/108

 

Situated near Saint-Etienne (Loire ‚Äď France), Emsens has been designing and manufacturing machines for the food industry. Equipped with its own technical department, Emsens has the know-how to create machines able to answer to all the requests of its customer. The range of machines developped by Emsens specialized technicians includes : Skewering kebab machines (home-made looking, square or rectangular, manual or automatic skewering), cubing and dicing machines (bacon stripes, stamps, matches), osso buco cutting machine, automatic tray dispensers or even binding salami machines.

Range Skewers

Square / Rectangular

machine ESA01 (1)

brochette RECTANGULAIRE (volaille)

brochette CARRE (boeufok)

ESA01

DESCRIPTION :
Semi-automatic machine for the production of square or rectangular kebabs.
Manual introduction of the skewers into the skewer tube assembly. Automatic skewering.
Cutting is manual with a specific knife.

ADVANTAGES :
Easy to use.
Easy to move (machine with castors).
Easy to clean as designed to take into account the food industry constraints.
Possibility to produce various sizes of kebabs (fast change).

TECHNICAL FEATURES :
Productivity : about 40kg/h per person with one skewer tube assembly and one mould.
2 to 3 people can produce up to 200 kg / hour with several skewer tube assemblies and moulds.
Power : pneumatic
Space on floor : 450 x 450mm
Materials : stainless steel and polymers.
Standard versions :
23mm section kebab    Ingredient length : 180mm     Weight : 100g aprox.
27mm section kebab    Ingredient length : 180mm    Weight : 130g aprox.

Situated near Saint-Etienne (Loire ‚Äď France), Emsens has been designing and manufacturing machines for the food industry. Equipped with its own technical department, Emsens has the know-how to create machines able to answer to all the requests of its customer. The range of machines developped by Emsens specialized technicians includes : Skewering kebab machines (home-made looking, square or rectangular, manual or automatic skewering), cubing and dicing machines (bacon stripes, stamps, matches), osso buco cutting machine, automatic tray dispensers or even binding salami machines.