Range Netting machine / Tying machine

Automatic netting machine

MF01

DESCRIPTION :
EMSENS designed a machine to put an elastic net automatically around food products.
The innovation is that the net is pre-cut according to a defined length and before being put around the product.
The cycle of this machine is completely automatic. The net used could be stored on bobbin or in bulk. With the MF01, the operator put manually the product into the machine before starting the automatic cycle.

ADVANTAGES:
This machine is totally independent and flexible as the product’ size can differ.
The length net setting is easily made through the screen touch. No need to set the machine mechanically.
Possibility to adapt the material according to the specific needs of the client.
Easy to clean thanks to the design made according to agri-food requirements (EHEDG member)
A screen touch allows a better communication between the operator and the machine with an intuitive interface equipped with a troubleshooting.

TECHNICAL FEATURES:
Productivity: 600 pieces/hour for a 220 mm product length (about 6 seconds for 1 cycle).
Maximum size if the product: diameter 330 mm, length 280 mm
Power: Electric control, pneumatic and electricity.
Materials: stainless steel and polymer
Alimentary contact: EC1935/2004
Machines building: EC2023/2006
Machines: EC2006/42
CEM: EC 2004/108

Situated near Saint-Etienne (Loire – France), Emsens has been designing and manufacturing machines for the food industry. Equipped with its own technical department, Emsens has the know-how to create machines able to answer to all the requests of its customer. The range of machines developped by Emsens specialized technicians includes : Skewering kebab machines (home-made looking, square or rectangular, manual or automatic skewering), cubing and dicing machines (bacon stripes, stamps, matches), osso buco cutting machine, automatic tray dispensers or even binding salami machines.

Range Cubes Stripes Stamps Matches

Bacon dicing

MDL 1000

DESCRIPTION:
Machine designed to dice bacon pieces previously pressed with a thickness of about 45 mm and at a temperature of about -12°C (±5°C according to the concentration in salt and to the process).
The loading capacity of the machine is 700 x 260 x 60mm, the machine only accepts bacon pieces previously pressed.
The bacon piece is loaded into a cutting room which dimensions are 700 x 210 x 60 mm, it is then pushed through a two-dimensional cutting disk dicing bacon stripes from 4 to 11mm of section according to the selected tooling.
This machine also allows to dice stamps (20 mm x 2 mm for example).

ADVANTAGES :
This machine offers a top quality cutting which became THE reference onto the bacon stripes market.
The machine uses the EMSENS patented cutting device with 2 cutting tools on each disk.
The products come out onto a belt with a possible distinction between waste and good products.
Working station to optimize the movements and moving of the operators.
The machine is easy to clean and takes into account the constraints of the food industry.
A touch screen makes the communication easier between the operator and the machine. The screen includes a self-diagnostic system displaying a picture of the faulty component for example.

TECHNICAL FEATURES :
Productivity : 1000 kg/h for bacon pieces from 3.00 kg to 3.5 kg / unit (cycle time of about 12.5 seconds to produce 8 x 8 bacon stripes that is to say about 5 bacon pieces per minute with a 2-cuttings disk).
Loading capacity : 700 x 260 x 60
Power : electrical control, hydraulic, pneumatic and electrical power.
Materials : stainless steel and polymers
This material is in conformity with the following directives and bills :
Food contact : EC1935/2004
Good manufacturing practice : EC2023/2006
Machines : EC2006/42
CEM : EC 2004/108

Situated near Saint-Etienne (Loire – France), Emsens has been designing and manufacturing machines for the food industry. Equipped with its own technical department, Emsens has the know-how to create machines able to answer to all the requests of its customer. The range of machines developped by Emsens specialized technicians includes : Skewering kebab machines (home-made looking, square or rectangular, manual or automatic skewering), cubing and dicing machines (bacon stripes, stamps, matches), osso buco cutting machine, automatic tray dispensers or even binding salami machines.

Range Skewers

Square / Rectangular

KAP

DESCRIPTION :
Automatic machine to load the skewers automatically into the skewer tube assembly. This machine allow to save 1 or 2 people on a production line.
The KAP can be joined to the following skewering machines : EAB01, ELB01, EABS, EABSE, EABK, EAB2S, EAB2SE, EAB2K…

Skewering Kebab Line “High Productivity”

ADVANTAGES :
Working station to optimize the movements and moving of the operators.
The productivity of the machine is optimized to follow the production of the kebabs on EMSENS skewering and cutting machines (EAB01, ELB01 and the whole range).
Minimum space on floor.
A touch screen makes the communication easier between the operator and the machine. The screen includes a self-diagnostic system displaying a picture of the faulty component for example.

TECHNICAL FEATURES :
Cycle time of the machine : 20 seconds (±2 sec according to the section of the kebabs)
Autonomy : about 45min (10000 skewers fit in the hopper)
Power : electrical control and pneumatic power
Materials : stainless steel and polymers
This material is in conformity with the following directives and bills :
Food contact : EC1935/2004
Good manufacturing practice : EC2023/2006
Machines : EC2006/42
CEM : EC 2004/108

Situated near Saint-Etienne (Loire – France), Emsens has been designing and manufacturing machines for the food industry. Equipped with its own technical department, Emsens has the know-how to create machines able to answer to all the requests of its customer. The range of machines developped by Emsens specialized technicians includes : Skewering kebab machines (home-made looking, square or rectangular, manual or automatic skewering), cubing and dicing machines (bacon stripes, stamps, matches), osso buco cutting machine, automatic tray dispensers or even binding salami machines.

Range Skewers

Square / Rectangular

ELB01

DESCRIPTION :
Automatic machine including mould pressing for the production of square and rectangular kebabs.
Skewering and cutting are automatic.
Joining an automatic skewer loader KAP optimizes the productivity and reduces the labor force.

ADVANTAGES :
The pressing of the mould makes its introduction easier, it optimizes its filling and reduces the weight differences between the kebabs.
Easy to clean taking into account the food industry constraints.
Working station to optimize the movements and moving of the operators.
A touch screen makes the communication easier between the operator and the machine. The screen includes a self-diagnostic system displaying a picture of the faulty component for example.

TECHNICAL FEATURES :
Cycle time of the machine : 20 seconds
Real productivity : 120 cycles/hour or about 1400 kg /hour for kebabs of 100gr
The productivity depends on the quantity of staff, the organization of the line, the tools and the technical features of the kebabs to be produced.
Standard versions :
Kebab of section of 23mm    Length of the ingredients : 180mm     Weight : about 100g
Kebab of section 27mm    Length of the ingredients : 180mm    Weight : about 130g
Power : electrical control and pneumatic power
Materials : stainless steel and polymers
This material is in conformity with the following directives and bills :
Food contact : EC1935/2004
Good manufacturing practice : EC2023/2006
Machines : EC2006/42
CEM : EC 2004/108

Situated near Saint-Etienne (Loire – France), Emsens has been designing and manufacturing machines for the food industry. Equipped with its own technical department, Emsens has the know-how to create machines able to answer to all the requests of its customer. The range of machines developped by Emsens specialized technicians includes : Skewering kebab machines (home-made looking, square or rectangular, manual or automatic skewering), cubing and dicing machines (bacon stripes, stamps, matches), osso buco cutting machine, automatic tray dispensers or even binding salami machines.

Range Skewers

Square / Rectangular

EAB01

DESCRIPTION :
Automatic machine including mould pressing for the production of square kebabs.
Skewering and cutting are automatic.
Joining an automatic skewer loader KAP optimizes the productivity and reduces the labor force.

ADVANTAGES :
The pressing of the mould makes its introduction easier, it optimizes its filling and reduces the weight differences between the kebabs.
Easy to clean taking into account the food industry constraints.
Working station to optimize the movements and moving of the operators.
A touch screen makes the communication easier between the operator and the machine. The screen includes a self-diagnostic system displaying a picture of the faulty component for example.

TECHNICAL FEATURES :
Cycle time of the machine : 20 seconds
Real productivity : 120 cycles/hour or about 1100 kg /hour for kebabs of 100gr
The productivity depends on the quantity of staff, the organization of the line, the tools and the technical features of the kebabs to be produced.
Standard versions :
Kebab of section of 23mm    Length of the ingredients : 180mm     Weight : about 100g
Kebab of section 27mm    Length of the ingredients : 180mm    Weight : about 130g
Power : electrical control and pneumatic power
Materials : stainless steel and polymers
This material is in conformity with the following directives and bills :
Food contact : EC1935/2004
Good manufacturing practice : EC2023/2006
Machines : EC2006/42
CEM : EC 2004/108

Situated near Saint-Etienne (Loire – France), Emsens has been designing and manufacturing machines for the food industry. Equipped with its own technical department, Emsens has the know-how to create machines able to answer to all the requests of its customer. The range of machines developped by Emsens specialized technicians includes : Skewering kebab machines (home-made looking, square or rectangular, manual or automatic skewering), cubing and dicing machines (bacon stripes, stamps, matches), osso buco cutting machine, automatic tray dispensers or even binding salami machines.

Range Skewers

Skewering machines for home made looking products

Single skewering machine Tradition

DESCRIPTION:
Machine which allows the introduction and skewering of various ingredients.
It is possible to skewer a wide range of ingredients including meat, fish, vegetables, fruits and all the other processed products.
Ingredients are prepared, cut and introduced manually into a mould especially designed for the kebab to be produced.

ADVANTAGES :
The kebabs produced have a home-made looking.
Adjustable speed.
Working station to optimize the movements and moving of the operators.
The machine is easy to clean and takes into account the constraints of the food industry.
A touch screen makes the communication easier between the operator and the machine. The screen includes a self-diagnostic system displaying a picture of the faulty component for example.

TECHNICAL FEATURES :
Maximum production rate of the machine : 1200 cycles/hour that is to say 1200 kebabs/hour. The quantity of staff working on the machine defines the length of the ingredients introduction area. This length may vary according to the complexity of the kebab to be produced and the quantity of ingredients.
Autonomy : about 4 hours (the hopper countains about 5000 skewers)
Power : electrical control and pneumatic power
Materials : stainless steel and polymers
This material is in conformity with the following directives and bills :
Food contact : EC1935/2004
Good manufacturing practice : EC2023/2006
Machines : EC2006/42
CEM : EC 2004/108

 

Situated near Saint-Etienne (Loire – France), Emsens has been designing and manufacturing machines for the food industry. Equipped with its own technical department, Emsens has the know-how to create machines able to answer to all the requests of its customer. The range of machines developped by Emsens specialized technicians includes : Skewering kebab machines (home-made looking, square or rectangular, manual or automatic skewering), cubing and dicing machines (bacon stripes, stamps, matches), osso buco cutting machine, automatic tray dispensers or even binding salami machines.

Range Skewers

Skewering machines for home made looking products

Tradition for gun-shaped skewers

DESCRIPTION :
Machine which allows to skewer ingredients onto skewers previously positioned onto a belt.
It is possible to skewer many ingredients such as meat, fish, vegetables, fruits and any other processed product.
Ingredients are prepared and cut, they are introduced manually onto the skewers.
The introduction of round skewers is automatic. Manual systems can be studied for other skewers (stainless steel skewers, flat skewers, gun-shaped skewers….).

ADVANTAGES :
The kebabs produced have a home-made looking.
The flexibility of the machine allows the production of a wide range of products.
Adjustable speed.
Working station to optimize the movements and moving of the operators.
The machine is easy to clean and takes into account the constraints of the food industry.

TECHNICAL FEATURES
Power : electrical control, pneumatic and electrical power
Materials : stainless steel and polymers
This material is in conformity with the following directives and bills :
Food contact : EC1935/2004
Good manufacturing practice : EC2023/2006
Machines : EC2006/42
CEM : EC 2004/108

Situated near Saint-Etienne (Loire – France), Emsens has been designing and manufacturing machines for the food industry. Equipped with its own technical department, Emsens has the know-how to create machines able to answer to all the requests of its customer. The range of machines developped by Emsens specialized technicians includes : Skewering kebab machines (home-made looking, square or rectangular, manual or automatic skewering), cubing and dicing machines (bacon stripes, stamps, matches), osso buco cutting machine, automatic tray dispensers or even binding salami machines.

Range Skewers

Skewering machines for home made looking products

Tradition Evolution

DESCRIPTION:
Machine which allows the introduction and skewering of various ingredients.
It is possible to skewer a wide range of ingredients including meat, fish, vegetables, fruits and all the other processed products.
Ingredients are prepared, cut and introduced manually into a mould especially designed for the kebab to be produced.

ADVANTAGES :
The kebabs produced have a home-made looking.
Adjustable speed.
Working station to optimize the movements and moving of the operators.
The ejection device of the kebabs is patented, it is soft and allows the production of fragile products.
This machine is designed for very high productivities. Thanks to its flexibility, it is possible to skewer different kinds of kebabs simultaneously.
This machine answers to complex projects and requiring top production rates with a high flexibility.
The TRADITION EVOLUTION machine is a basic concept, each project is based on a new study answering exactly to the requests of the customer.
The machine is easy to clean and takes into account the constraints of the food industry.

A touch screen makes the communication easier between the operator and the machine. The screen includes a self-diagnostic system displaying a picture of the faulty component for example.

TECHNICAL FEATURES :
Maximum production rate of the machine : 1000 cycles/hour that is to say 7000 kebabs/hour with 1 skewering head and 14000 kebabs/hour with 2 sekwering heads.
The quantity of staff working on the machine defines the length of the ingredients introduction area. This length may vary according to the complexity of the kebab to be produced and the quantity of ingredients.

Autonomy : about 40 minutes (the hopper countains about 10000 skewers)
Power : electrical control and pneumatic power
Materials : stainless steel and polymers
This material is in conformity with the following directives and bills :
Food contact : EC1935/2004
Good manufacturing practice : EC2023/2006
Machines : EC2006/42
CEM : EC 2004/108

Situated near Saint-Etienne (Loire – France), Emsens has been designing and manufacturing machines for the food industry. Equipped with its own technical department, Emsens has the know-how to create machines able to answer to all the requests of its customer. The range of machines developped by Emsens specialized technicians includes : Skewering kebab machines (home-made looking, square or rectangular, manual or automatic skewering), cubing and dicing machines (bacon stripes, stamps, matches), osso buco cutting machine, automatic tray dispensers or even binding salami machines.

Range Skewers

Skewering machines for home made looking products

Double skewering machine Tradition

DESCRIPTION:
Machine which allows the introduction and skewering of various ingredients.
It is possible to skewer a wide range of ingredients including meat, fish, vegetables, fruits and all the other processed products.
Ingredients are prepared, cut and introduced manually into a mould especially designed for the kebab to be produced.

ADVANTAGES :
The kebabs produced have a home-made looking.
Adjustable speed.
Working station to optimize the movements and moving of the operators.
The machine is easy to clean and takes into account the constraints of the food industry.
A touch screen makes the communication easier between the operator and the machine. The screen includes a self-diagnostic system displaying a picture of the faulty component for example.

TECHNICAL FEATURES :
Maximum production rate of the machine : 1200 cycles/hour that is to say 2400 kebabs/hour. The quantity of staff working on the machine defines the length of the ingredients introduction area. This length may vary according to the complexity of the kebab to be produced and the quantity of ingredients.
Autonomy : about 2 hours (the hopper countains about 5000 skewers)
Power : electrical control and pneumatic power
Materials : stainless steel and polymers
This material is in conformity with the following directives and bills :
Food contact : EC1935/2004
Good manufacturing practice : EC2023/2006
Machines : EC2006/42
CEM : EC 2004/108

Situated near Saint-Etienne (Loire – France), Emsens has been designing and manufacturing machines for the food industry. Equipped with its own technical department, Emsens has the know-how to create machines able to answer to all the requests of its customer. The range of machines developped by Emsens specialized technicians includes : Skewering kebab machines (home-made looking, square or rectangular, manual or automatic skewering), cubing and dicing machines (bacon stripes, stamps, matches), osso buco cutting machine, automatic tray dispensers or even binding salami machines.

Range Skewers

Tradition for vertical skewers

Tradition machine for vertical skewers with automatic loading

DESCRIPTION :
Machine which allows to skewer ingredients onto skewers previously positioned onto a belt. It is possible to skewer many ingredients such as meat, fish, vegetables, fruits and any other processed product.
Ingredients are prepared and cut, they are introduced manually onto the skewers.
The introduction of round skewers is automatic. Manual systems can be studied for other skewers (stainless steel skewers, flat skewers, gun-shaped skewers….).

ADVANTAGES :
The kebabs produced have a home-made looking.
The flexibility of the machine allows the production of a wide range of products.
Adjustable speed.
Working station to optimize the movements and moving of the operators.

TECHNICAL FEATURES:
The machine is easy to clean and takes into account the constraints of the food industry.
Power : electrical control, pneumatic and electrical power
Materials : stainless steel and polymers
This material is in conformity with the following directives and bills :
Food contact : EC1935/2004
Good manufacturing practice : EC2023/2006
Machines : EC2006/42
CEM : EC 2004/108

Situated near Saint-Etienne (Loire – France), Emsens has been designing and manufacturing machines for the food industry. Equipped with its own technical department, Emsens has the know-how to create machines able to answer to all the requests of its customer. The range of machines developped by Emsens specialized technicians includes : Skewering kebab machines (home-made looking, square or rectangular, manual or automatic skewering), cubing and dicing machines (bacon stripes, stamps, matches), osso buco cutting machine, automatic tray dispensers or even binding salami machines.